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Aether generative design.

Generate the geometry. Validate the physics. One model.

Most “generative design” is a shape generator bolted onto a CAD seat — it proposes geometry a separate solver then has to check, and the two never agree. Aether generates and validates under one model: state the loads, constraints and objectives, and it forward-rolls the physics on every candidate it produces. Topology optimization, generative lattices, material-and-process co-design — physics-true, manufacturing-aware, and honest about what it can't yet do.

Agents
12
Path
Requirement → Validated part
Validation
Simulation in the loop
Tiers
Parametric → Surrogate → Sim → FEM
Coverage

Generation and validation, under one model.

The incumbent generative stack is a CAD add-on, a topology tool, a lattice plugin and a DfM checker that each speak a different file format. Aether is one model — the load path that places material is the load path that validates it, so there is no draw-then-simulate round trip between you and the answer.

01

Goal-conditioned generation

State the objective — minimum mass at a stiffness target, maximum heat transfer in a volume — and Aether generates geometry to meet it, rather than morphing a shape you already drew.

02

Physics-driven topology optimization

Material is placed where the simulated load path needs it and removed where it doesn't — SIMP / level-set optimization driven by the same FEA the result is validated against, not a decoupled approximation.

03

Multi-objective Pareto search

Mass, stiffness, stress, thermal, cost and manufacturability traded off at once. You get a Pareto front of real options with an honest yield funnel, not a single black-box answer.

04

Constraint handling

Loads, boundary conditions, packaging envelopes, keep-out zones, symmetry and bolt patterns are hard constraints on the search — a candidate that violates one is never proposed.

05

Simulation-in-the-loop validation

Every candidate is forward-rolled through FEA / CFD / thermal as it is generated. Generative plausibility never overrides a failed physics check — the defining difference from a CAD-bolted generator.

06

Generative lattices & metamaterials

Graded lattices, TPMS and architected metamaterials generated for stiffness-to-weight, energy absorption or tuned thermal and acoustic response — with their effective properties computed, not assumed.

07

Material & process co-design

Geometry and material chosen together — couples to the materials discipline so the structure and the alloy or polymer it is printed from are optimized as one problem.

08

Manufacturing-aware (DfM)

Additive overhang and support, CNC tool access, casting draft and minimum wall enforced during generation — the result is producible by the route you name, not a shape that can't be built.

09

Inverse design

Target a property or a field — a deflection, a flow profile, a frequency response — and the model searches structures that produce it. The engineering analog of inverse material and molecule design.

10

Surrogate-accelerated search

A distilled surrogate explores the design space at interactive speed; high-fidelity simulation confirms the finalists. Thousands of candidates evaluated without thousands of full solves.

11

Parametric & field exploration

Sweep parameters, run Latin-hypercube DOE and sensitivity analysis, and explore field-driven variations — with provenance on every branch of the study.

12

Honest feasibility

Each result ships validated against the physics, with its margins, the loads it survives, and the manufacturing route it assumes — and an explicit “not feasible yet” when the objective can't be met.

The integrity contract

Every part knows that it works.

The governing principle: a generated shape is never presented as a validated part, and a surrogate-ranked candidate is never presented as simulation-confirmed. The four-tier ladder makes that structural — generative plausibility never overrides a failed check.

T1

Parametric & reduced-order

Analytic sizing and parametric sweeps. Milliseconds. For early space exploration and screening — always labelled as such, never a final geometry.

T2

Surrogate-accelerated generation

A distilled surrogate drives the generative search at interactive speed. The tier most exploration lives in — thousands of candidates, ranked.

T3

Simulation-validated

Finalists confirmed by high-fidelity FEA / CFD / thermal against the real load cases. The tier behind a geometry you commit to manufacturing.

T4

First-principles (escalation)

Detailed nonlinear, multiphysics or fatigue analysis. A regime the model cannot yet resolve returns the engine it requires — never a generated part dressed up as validated.

Where it's used

Six design domains, one generator.

Not a plugin per domain — one model whose physics and manufacturing rules change per problem, but whose contract does not.

Structural & mechanical

Brackets, frames, housings and load-bearing parts optimized for mass, stiffness and fatigue under real load cases — validated by the same FEA that drove the search.

Thermal & fluid

Heat sinks, manifolds, ducts and flow paths generated for pressure drop, heat transfer and uniformity, with CFD in the loop on every candidate.

Additive manufacturing

Geometry generated for the printer it ships to — overhang, support, residual stress and minimum feature enforced during generation, not patched after.

Lattices & metamaterials

Graded and architected structures for stiffness-to-weight, energy absorption, and tuned acoustic or thermal response, with effective properties computed.

Material & structure co-design

The alloy, polymer or composite and the geometry optimized as one problem — coupled to the materials discipline and its property models.

Aerospace & motorsport

Mass-critical parts where every gram is qualified — generated, simulation-validated and manufacturing-ready, with the margins an engineer can sign off.

Platform

Validated, not just generated.

The difference between generative design that ships and generative design that demos is whether the physics ran on every candidate. We report what actually got checked.

In-the-loop
validated, not just generated

Every candidate forward-rolled through the physics

Coupled
no decoupled approximation

Topology driven by the same solver it's checked against

Multi-objective
a Pareto front, not one answer

Mass · stiffness · stress · thermal · cost · DfM

DfM-aware
additive · CNC · casting

Producible by the route you name

4-tier
fidelity ladder per study

Parametric → surrogate → simulation → first-principles

Honest
“not feasible yet” when it isn't

Margins, load cases and assumptions on every result

Stack it replaces

One model for the whole loop.

A CAD add-on, a topology tool, a lattice plugin and a DfM checker collapse into one model, one contract, one provenance trail.

CAD-bolted generative-design add-ons
Standalone topology-optimization tools
Lattice / metamaterial point tools
Separate DfM checkers
Manual DOE and sweep scripts
Decoupled optimization toolchains
In-house surrogate pipelines
Hand-tuned parametric models
Per-process manufacturability spreadsheets
Simulation pre/post seat tools
Bespoke Pareto-ranking scripts
Geometry-cleanup person-hours
Vs the generative tools

Generate and validate, one model.

The incumbents generate geometry a separate solver then has to check. Aether generates and validates under one model, with the physics in the loop on every candidate.

✓Topology optimization
✓Generative lattices / metamaterials
✓Simulation in the loop (validated)
✓Multi-objective Pareto
✓Material + process co-design
✓DfM-aware (additive / CNC)
✓Inverse design (target → geometry)
✓Honest feasibility / margins
✓Generate + validate, one model
Why the cycle shortens

Design cycles, compressed.

What compounds is validated candidates per week, not any single solve being faster.

Stage
Today
With Aether
Why
Concept → optimized geometry
weeks of CAD + solve loops
hours
Generation and validation share one model — the load path that places material is the load path the result is checked against, so there's no draw-then-simulate round trip per iteration.
Explore the design space
a handful of hand-built variants
thousands ranked
A surrogate evaluates thousands of candidates at interactive speed and presents a Pareto front; only the finalists take a full high-fidelity solve.
Make it manufacturable
a redesign after DfM review
built in
Additive overhang, tool access and minimum wall are constraints during generation, so the optimized part is producible the first time instead of after a rework loop.
Qualify the part
a separate validation campaign
attached
Each result carries its margins, load cases and the simulation evidence behind it — the qualification story is generated with the geometry.
Specialist agents
12

From goal-conditioned generation to honest feasibility — each emitting results under one integrity contract, with the model version on every candidate.

Physics validation
In-the-loop

Every generated candidate is forward-rolled through the real physics — the difference between a producible part and a pretty render.

By construction
DfM-aware

Manufacturing constraints shape the search, so the optimized geometry is buildable by your route on the first pass.

AI scientists, not chatbots

A design engineer, not a shape generator.

It reads the requirement, generates against the objective, validates in simulation, trades off honestly, and writes the qualification — for an expert audience.

  • 01

    Reads the requirement

    Ingests the loads, the constraints, the envelope, the material and the manufacturing route, and decomposes the brief into a typed optimization problem before any geometry is generated.

  • 02

    Generates against the objective

    Produces geometry to meet the target — minimum mass at a stiffness goal, maximum heat transfer in a volume — rather than morphing an existing shape.

  • 03

    Validates in simulation

    Forward-rolls each candidate through FEA / CFD / thermal as it is generated; a candidate that fails a physics or manufacturing check is discarded, not proposed.

  • 04

    Trades off honestly

    Returns a Pareto front across mass, stress, thermal, cost and manufacturability with calibrated margins — not a single answer that hides the compromises.

  • 05

    Writes the qualification

    Each result ships with the load cases it survives, its margins, the manufacturing route it assumes and the model-version hash — the evidence travels with the part.

  • 06

    Closes the loop

    Test and field results return into the model, so the next generation is optimized against measured behaviour, not just the original assumptions.

Where this leads

Generative design that gets better with every test.

Each test and field result returns into the model, so the geometry it generates next is optimized against measured behaviour — and the gap between the simulated part and the real one closes instead of widening.

In production · Velocity Motorsport

“The old tool drew a shape and hoped the solver agreed. This one generates and validates in the same breath — it printed right the first time.”

— Head of Design, Velocity Motorsport

Read the Velocity Motorsport case study →

Generate a part against your requirement.

State the loads, the constraints and the manufacturing route, and Aether generates the geometry and validates it by simulation in the loop — producible the first time. Request access to deploy it behind your firewall, or see how it couples to the rest of the platform.

Generative design is inverse design on geometry — the same model that twins the result.